The SBM 1000 is a bonding machine featured with a double drawer designed for those companies looking for flexibility and high performance with no compromises on precision.
The inner bonding is realized by a traditional system using 2 or 4 pins, compatible with other systems on the market.
The union of the double drawer together with the fast HFPB bonding technology, allows to reach extremely high performance levels that can easily exceed 120 books/per hour.
The machine is supplied with a standard 6+6 simultaneous welding points, but it can be customised if needed also with welding points even on the 4 sides.
Using and programming this machine is very easy thanks to the touch screen interactive software.
All our machines use a new technology developed and patented by Piergiacomi, the High Frequency Pulse Bonding (HFPB).
The HFBP offers a lot of advantages over other technologies available on the market.
First of all it is much more flexible as it allows the bonding of almost any kind of material and configuration up to 15 mm of thickness. Thus even very thick book can be bonded easily.
Then it is really fast because it can transfer the energy from the electronic to the innerlayers much more efficiently.
It doesn’t require any particular pattern to work. A bit of copper is enough to make it working. So even a very small pad can be used with huge saving of material.
And it saves a lot of energy. Even at full power with all heads working, it can barely pass the 500Watts.
Each head is smart with its own electronics and recognized by a unique IP address. It is capable of receiving unique information as well as sending back a feedback to the computer. Thus each head can be individually controlled.
TECHNICAL SPECIFICATIONS:
– Soldered steel structure and sheet steel chassis
– Aluminium tables with resin inserts
– Table movement driven by a pneumatic cylinder featuring a safety circuit
– Adjustment of welding rows’ distance by means of step motors controlled by PC
– Circuit extraction from pins by means of a pneumatic system activated at the end of the cycle
– Layers book blocking by a pressing table actioned by a piston with adjustable pressure
– Electrovalves and sensors driven by PLC and PC
– Number of welding points (for each side): 6+6 (customizable)
– Maximum inner dimensions: 820x640mm
– Minimum inner dimensions: 280x250mm
– Maximum book thickness: 10mm (15mm optional)
– New job set up time: < 2min
– Supply voltage (monophase): 230Vac 50Hz
– Power supply consumption: < 2kW
– Compressed air supply pressure: 0.6-0.7Mpa
– Air compressed consumption: < 30Nl/min
– Dimensions: 247x120x169cm
– Weight: 470Kg
– Working area: 350x250mm
CE marked
